Assembly & Joining
Our assembly and joining solutions cover the full spectrum of methods used in modern manufacturing. From press-fit operations and automated fastening to resistance welding and clinching, we design and integrate systems optimized for cycle time, joint quality, and process traceability.
- Force-controlled pressing with monitoring & data logging
- Automated torque fastening with error-proofing
- Resistance, MIG, TIG & laser welding integration
- Clinch joining for sheet metal without consumables
Machining & Finishing
Precision machining and surface finishing processes are essential to dimensional accuracy and product performance. We integrate automated drilling, tapping, deburring, and grinding stations into assembly lines, ensuring consistent results with minimal manual intervention.
- CNC-controlled drilling & tapping with depth monitoring
- Automated deburring for complex geometries
- Surface grinding for tight flatness tolerances
- In-process gauging and quality feedback loops
Marking & Traceability
Full traceability is critical for quality assurance, recalls, and regulatory compliance. We implement laser, dot peen, and inkjet marking systems coupled with barcode and 2D DataMatrix scanning to ensure complete part traceability from production through end-of-line.
- Laser engraving for permanent, high-contrast marks
- Dot peen marking on metal surfaces
- 1D/2D barcode and QR code generation & verification
- MES/ERP integration for full production traceability
Material Handling
Efficient material flow is the backbone of any productive assembly line. We design and integrate conveyor systems, robotic pick-and-place cells, vibratory bowl feeders, and part orienters tailored to your production layout and throughput requirements.
- Belt, roller, and pallet conveyor systems
- Robotic pick-and-place with vision guidance
- Vibratory bowl feeders & linear part feeders
- Accumulation buffers for balanced line flow
Inspection & Testing
Quality cannot be inspected in — it must be built in. Our inspection and testing systems provide automated 100% in-line verification covering dimensional checks, seal integrity, functional performance, and end-of-line (EOL) validation to ensure zero-defect outflow.
- Air decay and differential pressure leak testing
- High-pressure hydraulic & pneumatic test cells
- Machine vision for presence, orientation & OCR
- End-of-line functional test with result logging
Electronics Manufacturing
Electronic module assembly demands precision, cleanliness, and strict process control. We design systems for PCB handling, automated soldering (selective, wave, reflow), component placement, and functional testing to support high-quality electronic product manufacturing.
- SMT & through-hole PCB assembly support
- Selective, wave & reflow soldering integration
- AOI (Automated Optical Inspection) systems
- Functional circuit testing & ICT integration
Special Processes
Complex products often require specialized process technologies beyond standard assembly. We integrate liquid dispensing (adhesive, grease, sealant), ultrasonic welding, induction heating, and sealing stations to handle demanding process requirements with precision and repeatability.
- Volumetric & time-pressure adhesive dispensing
- Ultrasonic welding for plastic components
- Induction heating for press-fit & shrink-fit operations
- Automated sealing with bead inspection